Every claim on this site is tied to a product model, an application and a measured result. Where a number is still under validation, we say so.
Application: deep-cavity automotive housings, 1,200–3,200 t, aluminium.
Problem: the line stopped roughly every 7 days for die cleaning; heavy soldering on deep ribs and cores.
Change: switched to the heavy-duty grade, existing spray parameters unchanged.
Result: cleaning interval tripled; total production cost down about 25%.
Application: thin-wall complex magnesium parts, 280–800 t.
Problem: yield stuck at 75–82% with sticking, cold shuts and surface defects.
Change: magnesium series at 1:80–100 with adjusted spray timing.
Result: yield up to 95%, rework and scrap sharply reduced.
Application: ultra-thin-wall electronics housings and frames.
Program figure: reject rate reduced by roughly 75%.
Status: recommended model and final figures to be confirmed with the factory; validation on-site during the first trial.
Application: electroplated sanitary ware and hardware.
Cause addressed: silicone carry-over from the release agent.
Status: model naming under review; figures from program material.
Application: high-temperature, high-demand aluminium structural parts.
Focus: stable release at elevated die temperature, extended cleaning intervals.
Status: first field validation in progress; numbers will be published when verified.
Joint technical articles with independent die casting process consultants and peripheral equipment suppliers — practical studies on deep-cavity release and spray automation.
Status: in preparation.